01. Carbon fiber truss and beam When used in the processing of light truss and frame structure, carbon fiber composite has become a substitute for traditional metal materials such as steel or aluminum. Foreign element 6 composites companies have developed three systems for designing and manufacturing carbon fiber tubular structures: two are optimized for high strength, robustness and customization, and the other is optimized for reducing weight and cost.
02. Square carbon fiber tube and gusset plate The first high-strength, sturdy building system connected them using rectangular and square tubes and gusset plates. These tubes range in size from 3 / 4 "X3 / 4" to 2 "X4" or more. In addition to the overall dimensions, the wall thickness, gusset plate geometry and ply schedule can be customized to meet the needs of each application. For example, unidirectional carbon fibers can be added to a single member to increase bending / axial stiffness and strength. Similarly, the thickness and geometry of gusset plates can be adjusted to ensure proper load transfer through joints. Neinastran composite finite element calculation can be used to optimize the structure to minimize its weight while maintaining the specified strength and stiffness requirements.
03. Modular connector and coiled carbon fiber tube Foreign dragonplate companies can now provide a complete set of patented modular carbon fiber tube connectors. The use of coiled carbon fiber tube can easily build a strong and durable structure. Modular connectors are usually connected inside the pipe end and bolted to each other. Multiple pipes can be connected with one bolt, which can be easily removed for quick removal and reinstallation at a later time. Simple articulation allows unlimited selection of connection angles. Pipes can be connected to plates or other mounting brackets. Modular connectors with end threads make it easy to connect hardware, sensors, cameras, etc. The connector has a patented joint design, which is very strong and can be easily connected to the pipeline.
04. Pultruded round pipe and connector truss Another lightweight and cost-effective carbon fiber construction method uses special connectors and pultruded carbon fiber tubes. The system provides structural designers with a large number of multifunctional versatility, unlimited length and angle combinations, and a wide range of connecting components. In addition, the skills required to build such structures are very easy to master.
05. Carbon fiber structural beam Many applications, from robots to load-bearing structures, require custom carbon fiber structural beams. Although these beams are usually more expensive than similar metal components, the huge weight savings achieved through advanced composites often exceed the initial investment.
06. Carbon fiber truss Lightweight carbon fiber trusses and beams are used one after another. Some examples include robotic support structures and end effectors, replacing cantilevers in high-speed or portable applications, scientific and meteorological applications, and UAV frames. If the application requires minimum weight but high stiffness and strength, carbon fiber truss or beam may be a solution worth studying.
07. Carbon fiber tactical bridges and ladders Compared with traditional materials, carbon fiber composites have significant advantages in building advanced tactical carbon fiber ladders and bridges. For example, element 6 composites, in cooperation with the military and law enforcement departments, has developed a series of patented lightweight tactical carbon fiber ladders, platforms and bridges, ranging from ultra lightweight ladders to heavy segmented ladders / bridges.
08. Carbon fiber in musical instruments In addition to industrial and military applications, foreign researchers are also interested in the application of carbon fiber composites in the field of music and acoustic resonance. Through cooperation with some outstanding instrument manufacturers and researchers, many unique applications have been developed for the manufacture of carbon fiber string instruments.
09. Automation and Robotics Facilities that incorporate industrial automation into their manufacturing processes continue to strive to improve efficiency by improving speed and accuracy. Generally, the most direct way to achieve these goals is to reduce the weight and increase the stiffness of the robot, especially the robot end effector. The lightweight end effector can directly improve the speed of the production line, higher accuracy, reduce the load of motor and actuator, and improve the reliability.
